ACS LogoTOP SHEAR Chipless Shearing

Diameter range
min. 17 mm inside to max. 80 mm outside
≥ 16 mm inside
Master lengths

3000 – 6500 /
8000 / 9500 / 12,500 /
14,500 / 16,500 mm
Bundle weight 5000 kg (6000 kg)

Production accuracy of the
workpiece length
Reference dimension Da = 30 mm

± 0.1 mm

Maximum production output Single cut
max. 11,000 pcs/h
Cutting force max.
100,000 N
(150,000 N optional)
Set-up times,
outer tools (pre-configured)
10 min
Set-up times,
inner tools (pre-configured)
10 min
Time required for changing
all clamping tools (all
cutting tools pre-configured)
30 min

Technical Functions - ACS® + TOP SHEAR Chipless Shearing

Innovative, user-friendly and powerful

  • Production system for shearing pipes in single-cut mode
  • Chipless shearing process for thin-walled materials that are difficult to machine
  • Shearing without material loss
  • Minimal unit costs and maximum output
  • Outstanding tool service life thanks to servo-controlled shearing gap measurement including automatic monitoring and adjustment during the ongoing process
  • Inner and outer tools can be repeatedly sharpened
  • CNC production system
  • Ultra-dynamic servo drives
  • Minimal energy consumption
  • Fully automated production process
  • Material feed via bundle-loading magazine
  • Automatic separation and positioning of the initial material
  • Minimal set-up and unit costs thanks to minimal cycle times
  • Optimal process reliability in production
  • Maximum reliability and flexibility in production
  • User-friendly screen interfaces and clearly structured menu navigation
  • Job-based production process:
    • creation, storage and administration of job lists, products and cutting data
    • workpiece parameters and machine settings are loaded fully automatically and processed
    • evaluation and analysis of job-related production and cutting data
    • contactless material edge detection for material trim-cut and tag ends ≥ 0 mm
  • Defined outward transfer of workpieces via 2 possible material outlets
  • Crash monitoring and analysis
  • Monitoring of tension on the clamping tools
    • Clamping force continuously adjustable
  • Defined outward transfer of workpieces according to individual parameters, when e.g.
    • clamping errors occur
    • a cut is incomplete
  • Central monitoring and operation of the cutting tools and shearing parameters
    • Piece counter
    • Shearing surface
    • Shearing stroke
  • Compliant with CE requirements as well as applicable directives and guidelines of the European Union and North America
TOP SHEAR Spanlostrennen
TOP SHEAR Spanlostrennen D33,2x7,8 Video en TOP SHEAR Spanlostrennen D43 5 Kupfer Video en