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    Sawing technology
    + BDM Brush-deburring

    A concept
    for sawing and deburring
    for single and multiple cut applications

    Request

    This system is designed to enable you to saw tubes, rods, bars, solid material, special profiles and flat ovals in an extensive range of dimensions. It combines sawing and brush-deburring in a single machine. Rectangular, square, round or profile tubing can all be sawn, deburred, stacked in containers and packaged in our systems! These products are used in the furniture industry, for example – in height-adjustable desks and scaffolding as well as in the production of storage and logistics systems. Our system can produce a wide variety of dimensions, diameter ranges and cutting modes such as single- and multiple-cut operation.

    Sawing and deburring system for steel, aluminum and special applications

    This system enables you to cut and debur tubes, rods or special profiles.
    For efficient production of T-lift systems or scaffolding components.

    Innovative, user-friendly and powerful

    Technical Functions

    • Production system for single- and multiple-cut sawing
    • Wall thicknesses from 0.5 mm to solid material
    • Optional – Extraction of machining chips directly at the source (sawing)
    • CNC production system
    • Ultra-dynamic servo drives
    • Fully automated production process
    • Material feed via bundle-loading magazine
    • Automatic separation and positioning of the initial material
    • Minimal set-up and unit costs thanks to minimal cycle times
    • Optimal process reliability in production
    • Maximum reliability and flexibility in production
    • User-friendly screen interfaces and clearly structured menu navigation
    • Job-based production process:
      • creation, storage and administration of job lists, products and cutting data
      • workpiece parameters and machine settings are loaded fully automatically and processed
      • evaluation and analysis of job-related production and cutting data
      • contactless material edge detection for material trim-cut and tag ends ≥ 0 mm
    • Production of up to 3 different workpiece lengths within a single master length
    • Defined outward transfer of workpieces via 3 possible material outlets
    • Length measurement single and multiple cut
    • Automatic workpiece length correction
    • Optimization of energy and compressed air consumption via product-related settings
    • Defined monitoring of the saw blade and saw blade drive
    • Crash monitoring and analysis
    • Monitoring of tension on the clamping tools
      • Clamping force continuously adjustable
    • Defined outward transfer of workpieces according to individual parameters, when e.g.
      • workpiece lengths are incorrect
      • clamping errors occur
      • the saw torque is outside the target range
      • a cut is incomplete
    • Compliant with CE requirements as well as applicable directives and guidelines of the European Union and North America

    • Integrated brush-deburring system for single- and multiple-cut applications
    • Variable brush speed settings
    • Variable brush engagement depth settings
    • Automatic workpiece length setting
    • Transport of round and profile material in single- and multiple-cut sawing
    • Workpiece transport via CNC transport disks
    • Select special brushing and transport programs for various material qualities
    • Rotation of the workpieces by 360° during brush-deburring
    • Monitoring of brush drive performance
    • Extraction of brush-deburring dusts via wet separator

    Optimal performance right from the start!

    Technical specifications

    Diameter range 10 – 105 mm
    Multiple cut 10 – 45 mm
    Profile material 10 x 10 – 80 x 80 mm
    120 x 62 mm
    Multiple cut possible
    Master lengths 3000 – 6500/ 
    8000/9500/12,500/ 
    14,500/16,500 mm
    Bundle weight 5000 kg (8000 kg)
    Workpiece lengths 30 – 1000/
    2000/2500/
    3000 … 6500 mm
    Production accuracy of the
    workpiece length,
    reference dimension Dₐ = 50 mm    		 ±0.05 mm
    s = 0.03 mm
    Maximum production output in:
    Single-cut operation    		 3500 pcs/h
    Double-cut operation max. 7200 pcs/h
    Triple-cut operation max. 8900 pcs/h
    Quadruple-cut operation max. 11,900 pcs/h
    Septuple-cut operation max. 19,800 pcs/h
    Maximum mechanical power of the saw max. 18 kW
    Time required for saw blade change 2 min
    Time required for changing all clamping tools 7 min
    Time required for changing the roller brushes 50 min
    Diameter range 10 – 136 mm
    Multiple cut 10 – 60 mm
    Profile material 10 x 10 – 108 x108 mm
    195 x 48 mm
    Multiple cut possible
    Master lengths 3000 – 6500/
    8000/9500/12,500/
    14,500/16,500 mm
    Bundle weight 5000 kg (8000 kg)
    Workpiece lengths 100 – 1000/
    2000/2500/ 
    3000 ...  6500 mm
    Production accuracy of the
    workpiece length,
    reference dimension Dₐ = 50 mm    		 ±0.05 mm
    s = 0.03 mm
    Maximum production output in:
    Single-cut operation    		 2100 pcs/h
    Double-cut operation max. 4100 pcs/h
    Triple-cut operation max. 5600 pcs/h
    Quadruple-cut operation max. 7500 pcs/h
    Septuple-cut operation
    Maximum mechanical power of the saw max. 18 kW
    Time required for saw blade change 2 min
    Time required for changing all clamping tools 7 min
    Time required for changing the roller brushes 50 min
    Diameter range 10 – 169 mm
    Multiple cut 10 – 90 mm
    Profile material 10 x 10 – 120 x 120 mm
    140 x 80 mm
    Multiple cut possible
    Master lengths 3000 – 6500/ 
    8000/9500/12,500/ 
    14,500/16,500 mm
    Bundle weight 5000 kg (8000 kg)
    Workpiece lengths 100 – 1000/
    2000/2500/ 
    3000 ...  6500 mm
    Production accuracy of the
    workpiece length,
    reference dimension Dₐ = 50 mm    		 ±0.05 mm
    s = 0.03 mm
    Maximum production output in:
    Single-cut operation    		 max. 2100 pcs/h
    Double-cut operation max. 4100 pcs/h
    Triple-cut operation max. 5600 pcs/h
    Quadruple-cut operation max. 7500 pcs/h
    Septuple-cut operation
    Maximum mechanical power of the saw max. 36 kW
    Time required for saw blade change 2 min
    Time required for changing all clamping tools 7 min
    Time required for changing the roller brushes 50 min

    Need more information about our products?

    Take this opportunity and get in touch with us!
    We’ll be happy to advise you.

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    Innovation, Productivity and Quality

    RATTUNDE Services at a Glance

    Machines with innovative, trendsetting automation technology

    “Into the future at high speed”