CFM TWIN Sawing + TWIN ChamferingACS® 105 + CFM TWIN
Diameter range
10–42 mm
Master lengths
3.000–6.500 mm / 8.000 mm /
9.500 mm / 12.500 mm /
14.500 mm / 16.500 mm
Bundle weight 5.000 kg (6.000 kg)
Production accuracy of the
workpiece length
Reference dimension Da = 30 mm
workpiece length
Reference dimension Da = 30 mm
±0,05 mm at Cmk 1,67 Standard deviation 0,01 mm
Maximum production output Single cut
5.000 pcs/h
Maximum mechanical power of the saw
max. 18 kW
Time required for saw blade change
2 min
Time required for changing all clamping tools
20 min
Time required for changing the end-machining heads
10 min
Basic functions
- Enter and manage production-related product parameters, quality criteria, and limit values in a single, centralized location via the operator interface
- Record and (optionally) analyze order-related parameters
- When the target quantity is reached:
- stop the system in a defined manner and output order data via the operator interface
- automatically load new order parameters from job lists and process (optional)
- create an order-related report using Analyst (optional)
- Detect the lead edge of a master length without contact using a sensor - material edge detector
- Detect the end of a master length without contact using a sensor - tag end sensor
- Change the workpiece length when the saw is stopped without a reset - no repeat trim cut
- Manufacture three different workpiece lengths from one master length - automatically or specifically
- Discharge workpieces depending on the length via three different outlets
- LM/LMM length measurement:
- compensate for temperature-related changes - automatically correct workpiece length
- Machine solid material without any restrictions – comply with limit values for weight!
- Optimize power and compressed air consumption
- Monitor the saw blade and the saw drive
- Enter limit values in a single, centralized location:
- workpiece counter
- cutting area
- temperature (optional)
- Monitor and record collisions between workpieces and machine components as well as collisions between machine components
- Quickly withdraw the saw blade (10 ms) in the event of a collision, emergency stop or power outage
- Enter limit values in a single, centralized location:
- Monitor the clamping process on the grip feeder/saw clamp via the position of the clamping jaws
- Continuously adjust the clamping force
- Reject workpieces when
- workpiece lengths are incorrect
- clamping errors occur
- the sawing torque is outside the target range
- a cut is incomplete
Basic functions: CFM chamfering
- Enter and manage production-related product parameters, quality criteria, and limit values in a single, centralized location via the operator interface
- Blow out workpieces prior to chamfering
- Blow out workpiece after chamfering while rotating workpieces in front of blower
- Monitor cutting tools
- Enter limit values in a centralized location
- workpiece counter
- cutting area
- torque
- Detect tool breakage
- Monitor the torque of chamfering units
- Optimally position workpieces between end-machining tools
- Quickly withdraw end-machining tools when dangerous situations arise
- Enter limit values in a centralized location
- Monitor the clamping process on the CFM clamp via the position of the clamping jaws
- Enter limit values in a single, centralized location
- Continuously adjust the clamping force
- Reject workpieces when
- clamping errors occur
- the sawing torque is outside the target range
- Using patented clamping tools, clamp the workpieces (0.001 to 0.1 mm) in an optimal position in the horizontal and vertical directions, centric to the end-machining tools (optional)
